Our company TT GROUP manufactures and supplies oil sludge recycling equipment FORTAN and FORTAN-M. The process of oil sludge recycling is based on a method of pyrolysis.
Technical specifications of oil sludge recycling equipment
| Productivity of FORTAN |
5,2 m3/day (up to 4 tons) |
Productivity of FORTAN-M |
72 m3/day (up to 50 tons) |
Dimensions WxDxH of FORTAN |
3,3Х2,5х5,6 m |
Dimensions WxDxH of FORTAN-M |
18,780х7,830х5,553 m |
Installed capacity of FORTAN |
1,1 kW |
Installed capacity of FORTAN-M |
17 kW |
Detailed information about the work process of FORTAN and FORTAN-M plants can be obtained by watching the video:
Brief description of technological process carrying out in oil sludge recycling equipment FORTAN and FORTAN-M
Oil sludge is loaded into a retort (a container of heat-resistant metal). The retort is located in the pyrolysis module. The pyrolysis module is lined with high-temperature thermal insulation on the basis of ceramic fiber and refractory concrete, so during operation the temperature of the outer wall of the module is safe for service personnel.
Raw materials are not exposed to direct fire; heat transfer is carried out through the walls of the retort. The maximum operating temperatures are 450-520 °C. The retort cover is manufactured with a special design closure, which ensures complete sealing of the space within the retort and eliminates the possibility of smoke. The steam-gas mixture comes out from the retort through a pipeline, and then it is cooled in a condenser-fridge. The vapor condenses and the resulting liquid separates from non-condensable gases.
The liquid accumulates in the liquid product collector. The gas is used to maintain the pyrolysis process - it is sent to the burner and then it burned in the furnace. FORTAN and FORTAN-M plants are designed for flexible use: they have standard dimensions for transportation by any means of transport, flanged connections throughout the structure (due to it the installation-dismantling process takes a minimum amount of time) and a stand for transportation.
The results of oil sludge recycling plant FORTAN
Result 1: oil sludge recycling business
Our company offers you to start your own oil sludge recycling business. The bulk of the oil contaminated wastes are located in the slag storage of oil barns, which contain a wide range of contaminants in the mineral and organic environment. As the result, enterprises are looking for ecological and legal ways of oil sludge disposal. And it is you who can offer them your service.
In addition, the advantage of the plants is that they can also recycle your own household waste.
Result 2: obtaining commercial products
Besides the developing of your own business, you can also get such commercial products as:
| Black carbon – 40% |
It can be used as solid fuel, sorbent in disposal facilities, in manufacture of tires, hoses and cables. |
| Liquid heating oil – 35-45% |
It can be used as boiler fuel. Then it is recycled in refinery for obtaining oil fractions, such as petrol, diesel fractions and fuel oil. |
| Gas – 10-12% |
It is used to maintain the pyrolysis process inside the furnace and for space heating. |
| Metal cord – 8-10% |
It can be melted down. |
| Heat |
Thermal energy is accumulated in exhaust-heat boilers for water heating and central heating. |
Result 3: environment protection
Today environmentally friendly way of waste recycling has become a reality, and we are happy to share with you a new development of oil sludge recycling. Our equipment makes it possible to eliminate oil sludge lakes and barns, to clean oil contaminated soil, to recycle drilling waste in any place of oil production and recycling. Modern pyrolysis equipment is in demand at oil and gas fields, enterprises, solid waste landfills and waste sorting stations. The equipment has no negative impact on the environment, and there are practically no emissions to the atmosphere.
Advantages of FORTAN and FORTAN-M plants
You can recycle various types of waste with the help of FORTAN and FORTAN-M plants, for instance: waste of rubber products and plastics, woodworking and wood chemistry waste, oil chips and scale of metallurgical plants, oil sludge, medical waste, etc. The complete list of waste includes more than 900 items.
FORTAN and FORTAN-M plants are designed for companies wishing to organize a waste recycling business and for enterprises that need to independently recycle industrial waste. Furthermore they can obtain commercial products and alternative sources of energy for space heating.
Our oil sludge recycling equipment complies with environmental standards and has the necessary certificates and permits.
Learn more: Photo gallery of oil sludge recycling equipment FORTAN
What do you need to start your own oil sludge recycling business?
- First of all you need to get a license to handle waste.
At the moment, the license is issued indefinitely and allows collecting, transporting, recycling, utilizing and disposing of the waste that will be specified during licensing.
- Secondly, you should equip the site of plant location.
Oil sludge recycling FORTAN and FORTAN-M plants are mobile. They can work on the street, plants do not require the construction of special premises and do not tie the business to a specific location.
